Vacuum sheet lifters allow any flat material with a smooth surface to be handled by vacuum systems. Most vacuum sheet lifters have lifting beams that can be adjusted to the precise needs of a project. As a result, the design of a lifting beam with vacuum cups is one of the significant advantages of a vacuum sheet lifter.
Generally, vacuum sheet lifters are for handling and carving thin non-magnetic materials that are difficult to handle or lift with other lifting devices, have a risk of edge marking or damage, and have a single sheet taking from a stack.
Vacuum sheet lifters emphasize safety. They are designed with a "ready-to-lift" vacuum monitoring system, onboard and integral reserves for unforeseen loss of power, and heavy-duty vacuum pads. Vacuum sheet lifters range in size from single pad lifters to multi-zone, articulating pad lifters on telescoping or rotating beams. Now that you know what vacuum sheet lifters are, next, we're going to look at the usage or application of this equipment.
Usage Of Vacuum Sheet Lifters
It is important to note that there is not universal lifting system that works for every project. However, each system-clamps, vacuum, magnetization, etc.-is the best fit for a particular project or material and might not work perfectly for another.
Below are the projects/materials vacuum sheet lifters can be used for:
Objects: These objects could be pipe, coil, sheet and plate, boxes, bags, sacks, ingots, appliances, paper, cabinets, etc.
Materials: These include concrete, wood, plastic, metal, foam, stone, or smooth or rough, porous or non-porous materials. Essentially, it can handle any materials regardless of their size.
Shapes: These are convex, concave, uneven, flat, wavy, ribbed surfaces, etc.
Tasks: Any tasks such as picking, tilting, lifting, rotating, packing, placing, moving, etc. it handles all types of loads effectively.
Environment: These include indoors and outdoors settings, hot, dusty, assembly line, mill-duty use, etc.
Pad Design Of Vacuum Sheet Lifters
- Vacuum sheet lifters come in various pad designs that makes specific ones better suited to particular tasks. These designs include:
- Single round design pad attachments
- In-line multiple design round pad attachments
- Rectangular design pad attachments for little loads
- Rectangular design pad attachments for medium loads
- Rectangular design pad attachments for heavy loads
- Standard foam seal rectangular design pad.
Advantages Of Vacuum Sheet Lifters
Vacuum sheet lifters offer several exciting advantages over other lifting systems. Let's look at these advantages below:
As Much As 500 kg Can Be Lifted:
With vacuum sheet lifters, single lift sheets weighing 500 kg without any physical exhaustion. It comes with a user-friendly instrument panel which makes the lifter easy to handle and helps ensure operator and cargo. The vacuum sheet lifter can be conveniently mounted on a hoist for optimal precision and speed.
Efficient Tilting and Rotation:
Rotation and tilting of sheets are often strenuous work, but vacuum sheet lifters make the task efficient and effortless. Anyone can lift and tilt sheets up to 180 degrees and rotate them if needed. It isn't necessary to be big and powerful as the lifter is designed to be used by anyone, and lifting, rotating, or tilting requires minimal human effort.
In situations where high-frequency lifting where speed is vital, a vacuum sheet lifter with suction feet designed especially for sheet lifting is usually the best way out. A vacuum sheet lifter allows the operator to pick up the sheets swiftly, quickly lifting and moving them around with an easy grip on the equipment's handle. Effortless and efficient and effortless sheet handling helps to save saving time, energy, and money.
Easy To Assemble:
The installation and start-up of a vacuum sheet lifter are quicker and easier than other more complex lifting systems requiring specialized hands to assemble them.
Pocket-Friendly Spare Parts Replacement:
A vacuum sheet lifter is designed and made with materials, parts, and components that are readily accessible and easily and quickly replaced in the event of maintenance or degradation.
Simple To Maintain And Low Operating Cost:
Maintaining a vacuum sheet lifter is easy. It also has low operating costs due to its controlled vacuum generator designed to save energy.
Capable Of Lifting Any Material:
Glass, plastic, steel, wood, etc., are all compatible with vacuum shift lifters and can be lifted without any fuss or without the need to make any fundamental change to the installation - once the load meets the standards of porosity, weight, porosity, and maximum measurements put in place during installation.
Disadvantages Of Vacuum Lifters
A vacuum sheet lifter is not without its disadvantages. There are two specific tasks for which the utilization of vacuum sheet lifters isn't recommended; lifting devices are better suited. They are:
Not Suitable For Heavy Weights
When objects to be lifted weigh several tons, vacuum sheets weight lifters are not best fitted for it. It is better to go for magnetized lifting devices if you intend to lift objects that weigh several tons.
Difficult To Lift Porous Materials
If the material's surface isn't smooth enough, the vacuum pad cannot create the needed suction to lift it.
Undoubtedly, the disadvantages of vacuum sheet lifters might be a turn-off, but its advantages still overwhelm its drawbacks and are still one of the best lifting devices.